The 5.80 Builders Blog

Welcome to my Builders Blog – a step-by-step diary of my attempt to build a small wooden boat from scratch. I have no prior boat-building experience and yet, once it is complete, I will put it to the ultimate sailing test – a voyage around the globe.

Stage 1: Making Frames

It’s February 2022 and the build has begun. I admit, it was a little concerning that I am to try to make a boat that is to take me around the world out of the wood in my trailer – it looks very small!

Stage 2: Stringers & Jig

Now it’s starting to take shape, it’s time for the stringers and jig stage.

Stage 3: Hull Boarding

After further tweaks and dry fits I screwed and glued the strings in place.  I gave all the hull boards a coat of epoxy on their inner side before I started and all the stringers the same.  I started with the topsides, then the hull bottom and finally filled in the middle section. I decided to use slightly thickened epoxy to bond the bottom hull boards together. The middle chines are a not easy!

Stage 5: Rolling the Hull

The next stage was to turn the boat over so I could start fitting out the inside.  The total weight of the hull at this stage of the build was about half a tonne.  I had a few concerns about the process… 

Stage 7: The Rudder

The rudder started as three pieces of marine ply laminated together to make a single 40mm piece.

Stage 4: Glassing & Fairing

Once I’d finished the boarding I thought the process of putting on fibreglass would be a quick job.  It wasn’t!  In all honesty I found this phase quite difficult and couldn’t wait for it to be over. 

Stage 6: Internal fit-out and crash box

This stage involved a few different steps: the cockpit, the forepeak and crash box, the main cabin, and the skeg. 

blue ocean

Coming Soon

The next stage of my journey is Stage 6 – Internal Fitout and Crash Box. Follow along for the latest updates on the build.

Adam Waugh
Morpeth, Northumberland UK